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Direct Manufacturer of Custom Made Dining Room Table Pads
The Construction of Your Table
Pad
Little
Ladies Making
Your Pads Handcrafted
With Pride |
In
these days of robotics and mass production, we take pride in
the fact that your table pad is handcrafted in much the same
way as your grandmother's pad was made. Our gals cut, snip,
and tuck the same way that it has been done for 98 years, with
great care. Folding and unfolding the pad over many years puts
stress on the hinges. If the hinges are not constructed
properly, they will wear out rapidly. Pioneer hinges are
handmade for strength and durability. They will withstand the
tests of time and stress. What other industry can promise you
such quality in this impersonal age?
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Click on Image
for a Larger, Closer View |
Cross
Section View
of Our Table Pad
Williamsburg
with stitching |
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Inner Insulation
Material -
What Does a
Roof Have in
Common with
a Table Pad? |
The
inside of our table pads is 100% “certainteed” insulation;
we do not use any solid chip, flake, fiber, or core board.
We’ve used this same type of material for 98 years.
“Certainteed”
is a major U.S. insulation company, which makes a variety of
products; the product that we use is their roofing shingle
material, which comes to us in a raw form (without the asphalt
and granules). This material is also used in the sides and
roofs of cars for sound deadening and insulation.
Our
interior layered construction allows our pads to be flexible
and have forgiveness so that, when you are sliding the pad on
or off the table, it can never gouge or scratch your finish.
We have not tried to lessen the quality of the pad by
shortening the manufacturing process.
The
solid core boards are actually much heavier, although our
competitors say they are lighter. These boards offer no
forgiveness; if they are dropped, the interior can crack, and
this material can adsorb moisture with no ability to relax and
fall back into shape.
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| A
Word About Vinyl & Heat Factor |
All
tops of all pads from all companies use vinyl on top and have
for 98 years. The
vinyl serves two purposes. The first purpose obviously is to
keep any moisture from
reaching
your table, and the second is to prevent any moisture from
getting into the
insulation.
The
heights and heat factors are fairly standard in our industry.
The medium 3/8” pad
protects
up to 350 degrees; 1/2” pads protect up to 550 degrees. The
heat factor is a bit misunderstood, because, if you were to
take something directly out of your oven at
550 and set it directly on your linen, you would scorch the
linen and, several seconds later, you would melt the top of
any table pad. So the literature from pad factories
usually says, “pads protect tables from accidental
scratches, spills, and heat.”
Thus,
anything transferred—mashed potatoes in a bowl, turkey on a
platter, coffee in a
mug, soup in a bowl—is fine to set directly on your pad,
but, if you are holding something with hot mitts that has come
directly from the oven, you should use another trivet, not
because
you will damage the table but because you won’t want to
damage the vinyl top.
I
have heard over the past 40 years a couple of horror stories,
such as fallen candles setting the
linen
on fire, centerpieces that have ignited, and sterno accidents.
In all of these different
scenarios, the tops of the pads were ruined, but the table was
saved by the 100%
insulation
in the interior of the pad.
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Vinyls
Importance -
No Paper Backs Here |
Just
as Sanitas last longer than wallpaper, or a cloth covered book
lasts longer than a paperback, vinyl with fabric backing will
last much longer than vinyl with paper backing. After several
years, vinyl plasticises - that is, it begins to dry and crack
because it is a petroleum product. You will see an older pad
that, although the vinyl has begun to flake, the fabric
backing is still holding the pad together well.
Unfortunately, many companies over the past 12 to 14
years have used paper backing, and their pads are falling
apart. The vinyl
has become dry and brittle, and the hinges glide open like a
giant zipper.
Properly
constructed, the fabric backing of your Pioneer table pad will
hold up much better over a long period of time.
After all, what you want from a table pad is durability
and longevity. Your
dining room table represents a major investment.
The right pad will make it an heirloom.
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Do
You
Need A
Locking System? |
Most
people don’t need locks. The average set of pads weighs from
20 to 25 pounds. During a formal dinner, the weight of the
pad, dishes, and a centerpiece and the fact that we usually
don’t put our elbows on the table are enough to keep things
from moving and shifting. Our family has used pads for more
than 60 years and we never had locks, nor did we sit around
wishing that we had them. Having said that, I will say that,
in some cases, locks are useful. For instance, some tables,
such as small rounds or drop-leaf tables, the pads are smaller
or in many pieces and are consequently lighter in weight. The
locks can keep the smaller pieces from shifting away from one
another. Another scenario would be in the case of people who
leave their pads on all the time and who may eat there a
couple of times a day or do things such as puzzles, wrapping,
or sewing—in other words, elbow activities—on the table;
in these cases, locks will be helpful.
About
20 years ago, four pad companies, including ourselves,
engineered prototype locks; something brand new to the table
pad industry. Every company’s lock is different, but
basically all locks work the same: they keep the pieces from
shifting away from one another. There is no lock that makes
the pad adhere to the table.
In
the past 20 years, two pad companies have had to reengineer
their locks because they had so many problems. Our locking
system, called Snug-Locks,
is our original system and we have never had a single
complaint.
Our
locks were engineered at the Western Reserve Engineering
School. Prior to the engineering process, we were asked for a
wish list of things that we wanted to see happen and not
happen. Obviously, we are in the business of protecting
people’s tables, so we did not want anything plastic or
metal that might come in contact with the finish. Nor did we
want a lock that might break, crack, and or fail to align
properly and then, in turn, need to be sent back to the
factory for repair. Some of the locks installed along the
seams can protrude, thus keeping your pads from coming
together properly. Other locks require cutting away the
insulation about 1/4” along the abutting section on the
bottom part of the pad; this is actually cutting away your
insulation, thus resulting in the loss of your heat factor in
a very important area of your pad.
Magnetic
locks can demagnetize, or worse, collect ferrous magnetic
materials; these are fine metal particles found in dust that
can come in contact with your finish.
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A Stitch
InTime Is
Recommended |
For years,
most table pad manufacturers reinforced the outer edges of
their pads with stitching, much as the top stitching that you
find in quality purses, briefcases, and luggage. Over the last decade, newer finishing methods have been
developed. One of
the more popular methods is acetoning.
After all the materials are assembled and laminated,
acetone is applied around the edge, which causes the vinyls to
melt together and seal. The pads are then quickly pressed and dried.
This bonding can separate in 7 to 12 years as the
vinyls plasticises. Gluing
is another alternative sometimes used in finishing, but again
all pastes and glues become dry and brittle.
We recommend that you have your pad stitched. Simply
mark the box on your order form.

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| Storage |
The
number one reason that pads are replaced is that they are not
stored properly.
The
proper way to store a pad is back in its original carton—not
in a bag. A box to a set of pads is what bookends are to
books. A table pad has a stress area and this is the fold,
sometimes referred to as the hinge, but the hinge is not a
metal or mechanical hinge; it is a fabric hinge very similar
to the hinge on a hardcover book. If you are familiar with
good books, you know that the recommendation is to store them
between bookends. The reason is to protect the fabric binding
or book hinge. If you lean a book, the outside cover wants to
rest, so it eventually droops to the shelf, and, in time, this
breaks down the binding.
A
pad is much bigger and heavier than a book. So, if you store
your pad in a bag against a wall in your closet, gravity
doesn’t allow you to have the pad flush with the wall;
generally it makes you lean things. Over time, just like the
book, the outside panel of the pad will want to rest on the
floor, stressing and eventually tearing the fabric hinge.
Therefore,
when your pads are stored in the original carton, the bottom
of the box is like the shelf and the sides of the box are like
the bookends, always keeping your pad perpendicular to a flat
surface. If ever your box were no longer suitable for storage,
we would recommend storing your pads flat in a closet, under
the bed, or on a shelf.
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| Pad
Care |
I
have a pad that I have left on my table for 20 years and it
looks brand new. The key to cleaning a table pad is just a
clean, warm dishrag to wipe down the vinyl after use, or, if
something has dried overnight, a mild solution of dishwashing
liquid would be sufficient. You never want to use harsh
cleaners or any type of vinyl cleaner or shining product;
these products are made from chemicals that can react with the
other chemicals that were used to make up your vinyl top, and,
when you use chemicals against chemicals, it is possible for
them to react with one another and disintegrate the vinyl.
The
bottom of your pad should never be touched. To ensure the
cleanliness of the bottom of your pad, simply dry dust your
table with a dry soft flannel rag or a swifer before sliding
your pad on. Some people slide the pad onto a dusty table, or
they do the opposite and polish the table before they put
their pad on, and then, consequently, the back of the pad
becomes like a tack rag and eventually the backs of old pads
can look pretty seedy.
My
recommendation is to select a warm or dark bottom color. My
experience suggests that the darker colors are more practical
because they show dirt the least over time.
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Copyright © 2012 Pioneer Table Pad Company,
All Rights Reserved
Web Site by...V-MAN
Computer Services |
Questions? Comments!
Call: 1-800-541-0271
Monday - Thursday, 8:30 am to
5:00 pm & 6:30 pm to 9:00 pm EST
Friday, 8:30 am to
5:00 pm EST
Saturday, 9:00 am to 5:00 pm EST
Sunday ~
CLOSED ~
E-Mail: ContactUs@PioneerTablePads.com |
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